Miraclon expands the boundaries of CI flexo with PureFlexo

Miraclon Pure Flexo Printing press
Miraclon Pure Flexo Printing press

Miraclon, home of Kodak Flexcel Solutions, hosted its showtime Miraclon Innovates virtual event on 24 June to introduce its PureFlexo printing, a new process technique whereby impress quality is improved with less fuss and less ink. PureFlexo enables Flexcel NX users to meliorate print quality within a wider operating window on press because information technology controls unwanted ink spread in ways never seen before in flexography.

According to Miraclon, the new procedure technique is an extension of its Avant-garde Plate Surface Patterning Technology, and has been tested over two years in the field on over 20,000 commercial jobs. It is designed specifically for broad web solvent ink on film applications, and by controlling ink spread maximizes press efficiency, repeatability and overall performance. The result is cleaner print, stable color and since it uses less ink, a more profitable operation. Controlling unwanted ink spread creates a wider operating window, reducing unscheduled press stops and maximizing efficiency for flexible packaging printers.

Emma Schlotthauer, chief marketing officer at Miraclon
Emma Schlotthauer, chief marketing officer at Miraclon

Emma Schlotthauer, chief marketing officer at Miraclon, comments, "For brands who rely more ever on the power of packaging to connect with customers, make consistency and middle-catching flexible packaging is increasingly important. Printers need solutions that help them see the ever-expanding demands of graphic reproduction, without needing to operate at less than optimum production speeds or risking press reanimation from continual adjustments and unscheduled stoppages. A wide print breadth is the key to profitable product. PureFlexo Printing addresses a cadre technical upshot – unwanted ink spread – which helps to widen print latitude and reset the quality-efficiency remainder."

Print breadth, Miraclon unwanted ink spread and why printers should address it

Print latitude - Miraclon unwanted ink spread
Impress latitude – Miraclon unwanted ink spread

Printers get the best out of their press machinery when they have the flexibility to run uninterrupted. They need wide latitude (also referred to as the operating window) and a robust procedure to manage production efficiently every bit a narrow latitude means small changes tin push a print run out of adequate quality or tolerances. By resisting unwanted ink spread, PureFlexo Printing gives printers the power to proceed the printing running with a depression risk of getting to unacceptable print.

Dr John Anderson, director of Advanced Print Applications at Miraclon
Dr John Anderson, manager of Advanced Print Applications at Miraclon

Dr John Anderson, manager of Avant-garde Print Applications at Miraclon, explains how unwanted ink spread affects print breadth, "Ink that flows easily is a natural characteristic of press with solvent flexo inks on film. When that ink flows in unwanted places it can fill in, cause bridging and build-up, creating 'dingy print.' It's not always easy to manage and is frequently made worse by practices designed to address other impress issues – such equally the utilize of harder tapes, higher ink volumes and over-impression. PureFlexo Printing addresses the event head-on by using sophisticated plate surface patterning to resist and command ink spread, and sets a new standard for clean, anticipated print."

Schlotthauer adds that PureFlexo Printing and the reduction of unwanted ink spread has major fiscal benefits for both printers and pre-press providers – "For example, if an unscheduled press stop to clean plates takes about 10 minutes, and with a typical billable press rate of effectually US$ 700 an hour y'all can easily start doing the math near the fiscal benefits in eliminating some of these stops. Add in the reduction of waste fabric and mail-print capacity implications, and the need to accost unwanted ink spread proves to be a particularly significant one."

PureFlexo – resetting the quality-efficiency rest for flexo printers

Congenital on Miraclon's expertise in highly controlled ink transfer mechanisms and further unlocking the core capabilities of the Flexcel NX plates and processing system, the PureFlexo technique allows improve command over unwanted ink spread, increasing print latitude at all quality levels. An extension of Avant-garde Plate Surface Patterning Technology, two years of testing in the field on over xx,000 commercial jobs, show that it reduces unscheduled press stops due to dirty impress and delivers more predictable color. The testing has demonstrated a decrease press-to-proof match issues and seems to have lowered the impact of the operator and other production changes.

"With lower dot gain and significantly reduced ink build-up during a run, PureFlexo Printing not only brings a more predictable match to a printing color contour, it also reduces the demand to stop the press to clean plates," adds Dr Anderson. "This results in much greater production efficiencies while producing a high-quality result. The complete prepress and printing process becomes more efficient."

Benefits for prepress providers, printers and brands

Printers report that greater resistance to common production issues means that challenging work tin now be produced more consistently and with greater uptime. Notably, Flexcel NX plates with PureFlexo tin can typically utilise a softer mounting tape without compromising epitome reproduction. This helps reduce voids and the need to over-impress – farther increasing plate life.

Prepress providers can break the cycle of chasing color, retouching and remaking plates. Trade shops that have tested the engineering science report a significant reduction in paradigm retouching and file preparation prior to proof due to a more linear response, and a more than accurate press to proof lucifer – reducing the need for client press approvals.

Continuous innovation

PureFlexo Printing, utilizing newly patented Miraclon technology created past the same R&D team responsible for the invention of the original Flexcel NX Organisation launched in 2008, builds on the innovation that Miraclon has brought to the market over the by 13 years. PureFlexo Printing is available immediately to all Flexcel NX System users through the Kodak Flexcel NX Print Suite for flexible packaging.

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